The Hidden Profit in Spent Catalysts: Platinum Group Metal Recovery
Product Details
Catalyst Waste = Your Most Overlooked Profit Center
Our audited data shows 37% of residual PGM value remains in discarded catalysts—equivalent to $580,000/year for a 200,000bpd refinery. Dingfeng’s catalyst metal recovery system turns EPA compliance costs into audited revenue.
Typical Recovery Values per Metric Ton
| Catalyst Type | Iridium Content | Platinum Content | Total Value |
|---|---|---|---|
| FCC | 18-32g | 110-150g | $6,200 |
| Hydroprocessing | 25-40g | 80-120g | $7,800 |
| Reforming | 12-20g | 180-250g | $9,400 |
Real Result: BPCL Kochi recovered $2.1M in 14 months from "worthless" catalyst fines.
Why Our Patented Recovery Outperforms
Pyrolysis Optimization
850°C rotary kilns with O₂ control (prevents Ir volatilization)Mercury capture systems meet 40 CFR Part 63 standards
Full Metal Accounting
Daily assay reports with ICP-MS verification
On-site loss prevention audits
Financial Impact Analysis
Cost Comparison (Per 1,000kg Spent Catalyst)
Line Item Landfill Standard Recycling Dingfeng Solution Disposal Fees $18,000 $12,500 $9,200 Metal Value $0 $4,800 $7,300 Compliance Savings $0 $22,000 $42,000 Net Position -$18,000 +$14,300 +$40,100 Tax Advantages
- US: Section 45Q carbon capture credits
- EU: ELV Directive exemptions
- India: GST input credit on recycled metals
3-Step Implementation
1. Waste Characterization
- Free XRF scanning of 10+ catalyst samples
- Metal distribution mapping report
2. Pilot Batch Processing
- 500kg minimum (we cover logistics)
- Guaranteed 95% minimum recovery
3. Continuous Recovery Program
- Dedicated on-site containerization
- Automated settlement payments
